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1st Annual AMTS Aerospace Network Meeting


Brig Gen (Ret) Johan Wesley (CSIR DPSS), Mr Steve Giddings (AMTS), Dr Kashief Marcus (UCT), Mr Robert Reid (Wits), Mr Johan Steyn (Aerosud), Dr Kamel Parker (AMTS) and Prof Victor Verijenko (UKZN) at the 1st Annual Aerospace Network Meeting.

Dear Colleagues,
The 1st Annual Aerospace Network meeting was held in Cape Town on the 26th April 2006. The proceedings presented a forum for providing members with an update on the state of the network and activities over the past year, and discussion of issues such as the inclusion of other sectors that utilise common technologies as the aerospace sector and the complexities associated with human capital development in the aerospace sector. We would like to thank the more than 80 members who attended for their participation and contribution in providing direction for the way forward.

Importantly, the meeting awarded an opportunity for the research project leaders of the confirmed light metals and HRD in composites projects, and the short listed composites projects, to share their objectives and planned outcomes. Submissions were made by in the following areas:


1.Dr Kashif Marcus from the University of Cape Town (UCT)
(kmarcus@ebe.uct.ac.za)

This project investigates the feasibility of thermoplastics composites based on polyetheretherketone (PEEK) and polyetherimide (PEI) for use in the aircraft industry. More specifically, thermal properties and fire resistances are investigated. The relationship between toughness and strength or stiffness is characterised in this investigation with a view to developing new materials.


2.Dr Rajesh Anandjiwala from the CSIR
(ranandi@csir.co.za)

This project aims to develop natural fibre reinforced composites with competitive properties for the automotive, aerospace, building and packaging industries. This is achieved through analysis of the performance and properties required for the fibre reinforced composites for target applications. This includes the development of well separated flax fibres (both long and short) for compounding with polymer matrices. While Dr. Anandjiwala was unable to attend the meeting, a brief introduction to his research project was included in the book of abstracts provided at the meeting.


3.Mr Robert Reid from the university of the Witwatersrand (WITS)
(rried@mech.wits.ac.za)

This project seeks to benchmark the business processes of the local industry (starting with the composite component suppliers) so that individual companies know where they stand relative to their peers and also against international norms. Appropriate intervention-type student projects will then be designed and implemented (with full participation of the industrial participants) to raise the competitiveness of the industry. There is acceptance within the South African industry that while business processes within individual companies can probably be improved and hence the competitiveness of the industry as a whole can be improved, it is not currently known where these deficiencies lie.


4.Professor Victor Verijenko from the University of Kwazulu Natal (UKZN)
(verijenko@ukzn.ac.za)

The proposed project seeks to employ three different sensor techniques within fibre composites, i.e. based on fine wires made of “strain memory” alloy that can be woven directly into composites and that can be used as peak strain sensors (locally developed technology), based on fibre optics embedded within the material and based on application of piezo-electric sensors. The ultimate goal is to develop a smart composite material that can be utilized in load bearing composite structures with a view towards low-cost, straightforward methodology for damage detection in this type of structures. One class of the materials that allows incorporation of sensors within the material is fibre reinforced composites. However, the development of “smart” composite materials/structures which can monitor their own structural “health” represents an important and technologically challenging problem.


5.Mr Johan Steyn from AeroSud
(johan@aerosud.co.za)

This project seeks to address the need to optimise manufacturing processes for composites. Firstly, the used of various tooling technologies is investigated. Thereafter the technology is applied by ddemonstrate the feasibility of manufacturing a load bearing aviation seat structure from CFRTP materials. Lead organization from the University of Stellenbosh (US) will focus on the design, analysis and test of an aviation seat structure. Finally, the generic manufacturing parameters of a selection of CFRTP materials, coupled to low cost tooling solutions will be demonstrated through identification of processing parameters.


6.Mr Eric Sparrow from ATE
(eric.sparrow@ate-aerospace.com)

This project seeks to establishment a set of standard processes and practices applied to composite manufacturing and that comply with international standards. Various factors are considered including: standards for training of personnel, improvement of personnel proficiency in the industry in order to bring them in line with international capability. This is used as the basis for international acceptable Quality Systems within Companies. This project is only at the beginning stages and there is an urgent need for more industrial and academic involvement. Furthermore, a permanent research project leader is required for this project. Interested parties are requested to please contact myself or Eric Sparrow in this regard.

The presentations drew enquiries and discussion from representatives of industry, academia and the research councils. Therefore, it is expected that existing consortia will yet be supplemented. Members interested to join existing consortia may do so by contacting the representative research project leader as mentioned above. They should discuss and finalise their involvement before the end of May, as projects are entering the next phase of the evaluation process thereafter. The implementation of the AMTS is gaining critical mass and it is hoped that some of the discussions that emanated from this meeting will follow through into tangible collaborative activities that will work toward the technology aims of 2014. To this end, we encourage you to make contact and with vigour join existing consortia where you can add value. The next meetings with consortia in the composites field will address the requirements of a detailed project plan and pin down the responsibilities of consortia members. The issues of co-funding will also be addressed in greater detail.

There were stimulating discussions emanating from the unmanned aerial vehicle (UAV) presentation by Gen. (Ret.) John Wesley. The role of UAVs of various length scales were discussed in the context of a technology demonstrator for various technologies being developed under the AMTS. Furthermore, Gen. (Ret.) John Wesley explained that there was a common thread between the various needs of South African governmental departments and that the first step was identifying clearly this common element. A UAV interest group meeting is planned for the near future, so look out for it. Any interested persons may contact me or Gen. (Ret.) John Wesley, at jwesley@csir.co.zafor further information.

The important issue of transformation in the aerospace sector was discussed. Members from the Department of Science and Technology (DST) explained the need to build competencies while concurrently addressing the need to uplift previously disadvantaged individuals in the aerospace sector. Some of the DST mechanisms available to the aerospace sector through the National Research Foundation were discussed. Furthermore, Mr Nathi Thethe from the AMTS explained the applications of the Programme for Industrial and Manufacturing Excellence (PRIME) and the Leading Expert Access Programme (LEAP) as interventions to address human capital development in industry. Members agreed that development of human capital was paramount to the sustainability of the aerospace sector in South Africa.

Mr Mothibi Ramusi (mramusi@thedti.gov.za) from the dti presented his work on the latest developments of the draft National Space Policy framework. This presentation demonstrated the strengthening relationship between the dti and DST in creating awareness of the various aerospace-related initiatives. I addressed the partnership between AMTS (a DST instrument) and the Aerospace Industry Support Initiative (AISI) (the dti instrument) in fostering growth of the aerospace sector in South Africa.

The meeting also introduced some of the new technology areas to be addressed in the immediate future. These include the field of sensor technologies under the AMTS electronics flagship. Specifically, but not exclusively, the areas of sensor fusion, networks, miniaturisation and micro-electro-mechanical systems (MEMS) will be addressed. The next step is to call an electronics interest group meeting and discuss some of the specific projects that will be funded by AMTS and to form consortia. To this end, members are asked to spread the word of the electronics interest group and contact me if they wish to be added to the existing electronics interest group mailing list.

Once again, a thank you to all participants for their enthusiasm and engagement. Special thanks are also extended to my speakers and support from CSIR, DST, the dti and AISI.
Remember, keep in touch and let’s work together.

Best regards

Dr. Kamalluddien Parker PrEng CE
Aerospace Network & Flagship Programme Manager
AMTS - IU
South Africa
www.amts.co.za

Tel+27-12-841-2179
Fax+27-12-842-7616
Mobile+27-82-415-8548

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